Orthotics Materials

EVA for the main body and Polyethylene (mesh processing, germanium mixed) for the surface.

Ethylene vinyl acetate (also known as EVA) is the copolymer of ethylene and vinyl acetate. The weight percent vinyl acetate usually varies from 10 to 40%, with the remainder being ethylene. It is a polymer that approaches elastomeric materials in softness and flexibility, yet can be processed like other thermoplastics. The material has good clarity and gloss, barrier properties, low-temperature toughness, stress-crack resistance, hot-melt adhesive water-proof properties, and resistance to UV radiation. EVA has little or no odor.

The World's Most Comfortable Custom Orthotics - Generated from the Footstep PRO

Our proven Footstep PRO can help produce the most comfortable custom orthotics on the market. Athletes and other consumers can benefit from the precise 3D scanning of the Footstep PRO, and enjoy the unprecedented comfort of custom orthotics.

Data collected from the Footstep PRO is used to precisely reproduce a foot. For incomparable comfort, the orthotics are produced to support the three main arch points of the bottom of a foot.

Footstep PRO Orthotics Ordering Process
1. Collect foot data
2. Apply the data to the standard orthotic data and modify the data for best fit to the foot
3. Send the orthotic data to the factory*
4. Machine main orthotic body
5. Apply surface material
6. Cut material
7. Ship product

* Custom orthotics are produced at our facility in Elk Grove Village, IL

Foot data is stored in our database, allowing for cost- and time-saving orthotics reproduction.

Order Insole